Wednesday, December 16, 2015

Titanic deck chair

For once I have made a project which does not involve pallet wood. And furthermore isn't it a box of any kind.

My wife has wished for a deck chair for a couple of years, but I haven't found the time to build her one until now.

The plans for this chair can be found at Popular Woodworking, they were issued in 2012, 100 years after the sinking of the RMS Titanic.

I made my chair out of elm which originally comes from trees belonging to my neighbor. They were among the first boards that I ever milled, so they have air dried for some 8 or 9 years now.

The construction of the chair went along OK, but with a few screw ups along the way, some were my own fault, and some were due to the cut list and plans.
It is not a quick project, but that should come as no surprise with 43 individual parts, of which 26 of them have to be shaped on the band saw.

As a finish I applied two coats of oil based marine varnish.

Since I will sign on the ship tomorrow, I won't be home for Christmas this year. I have therefore already given the chair to my wife, so now it is OK to blog about it, even though it is a present.
That is also the reason why I didn't blog about the build itself.

Titanic deck chair made of elm.



20 comments:

  1. Congratulations! How did she like it?

    Is elm a good wood for outdoors?

    I think it looks great.

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    1. Hi Brian.

      She really liked it a lot. The boys are already trying to see if they can "conquer" it, but she is determined that it is her chair.

      Elm is not super for outdoors, but I think that with a coat of varnish, it will be OK. Anyway it will stay inside until summer. At that time it will be placed on the porch.

      Thanks
      Jonas

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  2. It looks to be pretty "screwed up-less" to me.
    Sorry to read you'll be out to sea for xmas. 20 years in the US Navy and I spent 11 Christmas days at sea. Can you at least call or email the family?

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    1. Hi Ralph.

      The screw ups are not that easily seen, but the problem is that I know that they are there. The good thing is that few people will ever notice, but I am sure you know the feeling.

      We can call and email the family, so that helps a lot. But still it isn't ideal, but that is just the way things work when you are a seaman..
      A fine thing about the Norwegian system is that the companies really try to make sure that you alternate the Christmas between the two shifts that share a boat. So next year I should be home again.
      Brgds
      Jonas

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  3. Nice looking chair.The cultists do not always jive with the project and can make it difficult if the wood you have for the product isn't enough. I am in the process of building 4 dining chairs and built the prototype from 2 by stock to work out the kinks...hopefully.

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    1. Hi Matt

      I rarely use cutlists, but I wanted to play as safe as possible on this one. The problem was not so much regarding how much wood I needed, but two sides for the foot rest were supposed to be longer than the cutlist suggested. It wasn't a deal breaker, because I could fix it by shortening another piece, but I'll know that for next time.
      Building a prototype is a great idea, but I didn't want to do it for just building one chair, but for your project of 4 it will probably pay itself off in a short time.
      Good luck with your build
      Brgds
      Jonas

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  4. Nice looking chair.The cultists do not always jive with the project and can make it difficult if the wood you have for the product isn't enough. I am in the process of building 4 dining chairs and built the prototype from 2 by stock to work out the kinks...hopefully.

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  5. Hi, what did you use as hinges?

    Thanks

    Andrew

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    1. Hi Andrew.

      I used the Rockler items that is suggested in the article about building the chair.
      It is 6 pivot hinges and 4 sewing machine hinges for one chair.
      Here is a link for the article at Popular Woodworking.
      You need to log in or to create an account (free) to see the details.
      http://www.popularwoodworking.com/projects/free-plans-titanic-deck-chair

      Brgds
      Jonas

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  6. How was your air dried elm to work with? I made a tool tote from elm and thought the wood looked great, but it did not plane well.

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    1. Hi Jas

      I think the wood works pretty nice, but elm is notorious for being hard to plane. There is a very high chance of interlocking and twisting grain, so planing is hard.
      But if you find a piece of straight grained elm, it can be planed too.

      I had to saw most of the wood on the bandsaw, and I tried to use my compass plane for removing the first coarse irregularities from the sawing, but after that I sanded the rest.

      Brgds
      Jonas

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  7. How was your air dried elm to work with? I made a tool tote from elm and thought the wood looked great, but it did not plane well.

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  8. Nice looking chair Jonas! A great Christmas present for your wife and I'm sure she is thrilled.

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    1. Hi Greg

      Thankd for the nice comment.
      My wife really likes the chair, but sadly the season for a nice long rest on the porch with a gin and tonic is quite a few months away. So until then she will have to relax in front of the wood burning stove in the living room instead.
      Brgds
      Jonas

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  9. Nice, that this one project that I have been wanting to do for a while. I have seen a few different versions of this project thru the years. Here at the Maritimes museum they have a reproduction of the original that they have, and you can sit in it. Ever since I sat in it I have been wanting to do it. Maybe this new year Ill find the time.

    Merry Christmas to you and yours. like Ralph and you I know all to well what it is to be away for the holidays, except mine was not at sea but in some "remote" exotic locations... :-)

    Bob, the former cold war warrior

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    1. Hi Bob

      I am glad that I made it, because it looks nice and it is very comfortable to sit in. I guess all the subtle curves on the back and the seat is the reason.
      The hardware is much more expensive than what is described in the article in Popular Woodworking. I think I paid 170$ for hardware for two chairs. But I haven't been able to find those pivot hinges anywhere else.

      Merry Christmas to you and yours as well. We will do all we can to have a cosy Christmas out here. Su we will make some cookies and try the best we can to find the Spirit.

      Brgds
      Jonas

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  10. Great Jonas, I really like it. I have had the popwood article and plans for almost 2 years now, as this project is on my to do list! Now I have to do it! I have to make 2 of them...

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    1. Hello Aymeric.

      I originally wanted to make two chairs as well, but I decided that it was a good idea to make a single one first, in case somethings weren't exactly as they should be according to the plans.
      I don't know when I'll make the second chair, but I have made some really nice templates out of some 1/4" thick pine.
      So I can pretty easy mark up the materials for a new chair.

      The hardware for two chairs was 170$ as far as I remember, but I haven't been able to locate the same type of pivot hinges anywhere else.
      I used some 1 1/2" and 2" brass screws as well, I had some already, but they would also add to the cost.

      My worst screw ups were all on the foot rest:
      The two sides pieces for the foot rest are too short if they are made according to the plan. They should have a tenon on the back end which will go into the rear cross piece. I had to correct this mistake by making the front a bit narrower.
      Also the same two pieces should have drilled the holes for the threaded brass inserts before they are mounted on the foot rest.
      I had missed that part, even though I had read the instructions a couple of times. So I had to beat disassemble the sides by means of a hammer to be able to drill and install the threaded inserts. This caused the holes to be not exactly identical in their positions.

      I had also missed the part where they suggest that you shouldn't cut any tenons on the band saw, but rather wait with them and to them with a hand saw.

      Apart from that it is pretty much straight forward.

      I didn't time myself, but a conservative guess is that it took me around 40 hours to complete a chair.
      All my wood was rough sawn, so I had to joint and plane it to the correct thickness first, that is included in the time consumed.

      Have fun with your build
      Brgds.
      Jonas

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  11. Awesome project! Everything looks great. Like you said, the only bad part is waiting for the warm weather to come so you can use them properly.
    I hope you and your family have a great Christmas!
    Your Friend,
    Bill

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    1. Hi Bill

      Thank you.
      I am beginning to think that I'll have to make a second chair after all, but I don't know when..
      I am back on the job, and we have got a new charter (YEAH), so right now we are at an oil field in the middle of the North sea, and the weather is not exactly being cooperative.
      We still have to visit 2 or 3 more platforms on this run, but with a bit of luck we will be in port for Christmas Eve.

      I too hope that you and your family will have a merry Christmas and a happy New year.

      Your friend
      Jonas

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