The sides are a bit less than 8" wide, so I only had to glue on a 4" board to get the desired width for my panels.
I found a nice 1x4" pine board that I have glued to the old pallet sides.
For the lid I have decided to try and make it completely out of pine, since it will be the most visible part of the project, and the pine I have found seems to be a bit more stable than the fast grown spruce used for pallet sides.
I planed the panels for the sides, the bottom and the shelf and decided which panel should go where.
The planing was kind of hard, because the panels took up all the space on my work table. I just had enough room to start the plane about 1" before the blade would get in contact with the wood. I can suddenly remember why I make mostly smaller projects out here.
I cut the sides to the required shape with a 30 degrees slop on the top and square bottom. The bottom was made next, and before I started on the dovetails, I tried to determine where to put the shelf .
The official plans have a suggestion, but given that I don't follow them anyway, I decided that I might as well try to figure something out myself.
I took my 1" chisel (the biggest chisel I have with me on the ship, and placed it on the side board. I added a bit of air above and below it, so I could have a similar tool sitting in the future tool holder, and still be able to close the lid. When I later compared the position of my shelf with the plans, it was almost identical.
A bit of work with a divider and the dovetails were stepped off. I made a small template that had a bold angle to it, I just eyeballed it, so I don't know what it is in degrees or in proportions.
But it would at least make the angles the same for all the dovetails.
As per my normal routine out here, I do the pins first, because it is easier for me to transfer the layout to the tail board with the work holding that is available to me.
The dovetails ended up being nice and tight. Now I just hope that the dados for the shelf will turn out OK too.
Stock before planing.
jointing the sides of all panels at the same time.
Laying out the position of the shelf using a chisel.