Showing posts with label Peg board. Show all posts
Showing posts with label Peg board. Show all posts

Friday, June 5, 2015

A peg board for rugs (for horses)

The local horse club have arranged an event. It is in essence a competition, but with the small difference is that it will be possible to discuss the result with the judges after the class, so you can get an idea of what could be improved upon, and most importantly how you should improve on it yourself.
At normal events you get a critique, but you can't discuss it with the judges to get some tips to help you move on.

I have told my wife that I would like to sponsor a prize. Due to the time restraint (the event will take place Saturday), I have decided to make a peg board for rugs.

Organizing rugs is a well known challenge for people with horses in climates such as ours. A horse is expected to have the same amount of rugs as a modern city woman has got pairs of shoes..
A couple of years ago I made two peg boards for our rugs, and it is by far the most efficient solution I have seen. If the peg board is placed high enough on the wall, the rug can just hang like a normal persons coat without touching the floor. It makes it easy to see the different rugs and find the one you need.

The pegs were turned on the lathe from ash. Each peg is around 7" long and ends in a turned tenon of 1" in diameter.
A kerf is sawn in the tenon to accommodate a wedge.

The board itself is a 5" board with a thickness of 1.25". I have used one of my newly rehabbed moulding planes on the edge to make it look nice.
First I start by planing the moulding on the ends. To avoid the grain from tearing out, I mount a piece of scrap board of the same height behind the area I am planing. That way the plane starts in the actual board, and ends in a sacrificial board and tear out is avoided.
There is still a bit of tear out, since the plane is not designed to cut across the grain. But looks OK.

6 holes were drilled in the board to receive the tenons of the pegs.
The pegs were glued in and secured with a wedge.

I didn't make any holes in the board for mounting it, because those will need to be established on site.

Peg board for horse rugs.

Moulding on the end and close up of a peg.

Length 6' 




Friday, December 13, 2013

Peg board for the stable - installed

With the future hide glue out in the fresh air, I drilled the holes in the wall using the hammer drill function. I am convinced that the noise would have caused the horses to frown, so it was better to have them out of the way before doing the noisy part of the job.
I went into town and bought some 6" screws, and then I mounted the peg board. The left side of the left board sunk a little during mounting, since the drill just hit below a brick and the wandered of to the easier soft mortar. But I doubt anyone will notice.

Laura helped to hang up the stable sheets, and it looks as it is working just according to the intended plan.
The stable sheets just clear the ground which is perfect.

I tried to take some pictures showing the moulding, but photography is not my strongest side.

Stable sheets hung on the pegs.

End detail showing the moulding profile.

Complete with Roman numerals.


Thursday, December 12, 2013

Peg boards, table and benches

Today I finished the peg boards for the stable. Since the project had gone smoothly so far, I decided that it would be a fine idea to test a moulding plane.
I have never worked with moulding planes before, but I have a few old ones lying about.

The choice fell on a pretty simple beading profile. During the entire process I became painfully aware that I had not paid any attention whatsoever as the the grain direction of the boards with respect to the moulding plane. The moulding plane is not symmetrical, so I couldn't stand the board on an edge and plane with the grain.. The result left quite somewhat to be desired in terms of finish. I reground the blade a couple of times to get an even shaving, and in the end the plane behaved OK. Maybe one day I'll try it out on a piece of wood with the correct grain orientation.
For my comfort I kept on reminding myself that it is for the stable, and it can look a little rustic. I also sanded the beading lightly after finishing, so the result is OK. Actually it is more than OK. I am impressed at the impact a simple moulding had got on a board. Previously I would have just chamfered the edges - and that would only be in case I wanted to make the piece extra nice. But the beading makes it look a lot more finished and refined.
Sadly I was unable to hang the boards up on the wall, since I didn't have any 6" screws left. I'll have to go to town tomorrow and buy some. The reason for the very long screw is that the inner wall of the stable is covered with 3" of insulating bricks that are very soft. So in order for the boards to be secured decently, I have to drill through all that and into the real bricks.

A friend of mine is active in the World of model aircraft. The local club which he is a member of has just rebuilt their club house. They asked me if I could make some rustic looking tables and benches? I have been thinking about a design for those for a long time.
I prefer tables like that to be collapsible. That makes them easier to move and to store in case they need the meeting room for something else.
Benches on the other hand should be as sturdy as possible without being clumsy.
Since the club has offered me to pay for the stuff, I had to figure out what the cost was going to be. So as an experiment I decided to try to work as effectively as I could, and not be overly attentive to hidden details that wouldn't matter regarding strength or function.
I was very surprised to find out that I could knock together a good looking sturdy table in 6 hours and 20 minutes. Off course it helps greatly that The only finish is a quick run over with a random orbit sander and grit 80.
The most difficult thing is that when you can't square up stock due to requests from the "customer", you have to work without a lot of the normal possibilities of measuring that you usually have.

For the benches I turned to the Shaker bench that I have made before. Only this time it too had to be made out of unprocessed stock.
The bench took a lot longer to build than I anticipated. I guess it is due to the fact that there are a lot more joints to be made, and all of them has to be made  more or less by hand. Working as fast as I could, the bench took me a little more than 4 hours. I can't remember the exact time, and I am too lazy to go to the workshop to check it out.


A crappy picture of the two peg boards

The table and the first bench

A sliding dovetail is holding the table top.
The legs are inserted into mortises in the stretcher

Wednesday, December 11, 2013

Peg board for the stable

As many woodworkers know (and even more have heard of), hide glue is working best when it is warm.
The funny thing is that this adage is also true when it comes to hide glue in the rough.
In order for the future hide glue to keep warm during the cold months they are fitted with stable sheets. These take up an impressive amount of space in the saddle room, and when they are wet they take forever to dry if they are not hung upon something. In an attempt to keep SWMBO happy, I have offered to make an oversized peg board for this task.
Part of my reason for offering to make this project is that I rediscovered how much fun it can be to turn stuff on the lathe. So I wanted to turn some more.

The pegs are mostly made out of white thorn that I have salvaged from our own hedge once I cut it back quite drastically. A few of the pegs are made out of apple. White thorn is almost as easy to turn as apple, and I had a lot pieces lying around of an appropriate thickness.

The length of the pegs from end to the start of the tenon is approximately 6". The tenon is 1" except for the first peg I made, which I made it 11/8". I switched to 1" after testing the two drills and found that my 1" drill was superior.

The pegs waiting for me to find a board for them.